Vehicle Production and Assembly Software
If you are involved in vehicle production and assembly in CBU or CKD mode, our integrated software—covering planning, procurement, assembly, quality control, and traceability—offers one of the most comprehensive solutions for the automotive industry.
CBU & CKD Production and Assembly
With our intelligent vehicle production and assembly system (CBU & CKD), manage every step—from inbound parts or CKD kits to final assembly and vehicle release— in an integrated, transparent, and fully traceable workflow.
- Full support for production and assembly in both CBU and CKD
- Production planning and scheduling based on line capacity
- BOM management, work orders, and engineering versions
- CKD kit management, inbound control, and item discrepancy handling
- Station workflow control and WIP status monitoring
- VIN tracking and traceability of critical parts and serial numbers
- In-process quality control and final QC (NCR / Rework)
- Materials, parts, and kit inventory management with actual consumption tracking
- Parts shortage management and substitutions for CKD
- Scrap and rework recording, plus production downtime root-cause logging
- Real-time reporting on production, quality, and productivity
- Integration with all systems via web services
Due to the complexity of production processes, vehicle production and assembly software requires precise and specialized modules. With over 10 years of experience in the automotive industry, our solution meets the needs of CBU and CKD production lines in an integrated manner.
In addition to standard modules, any custom process tailored to your production line structure can be analyzed, designed, and implemented in the shortest possible time.
Main Modules of Vehicle Production & Assembly Software (CBU & CKD)
1. Production Planning and Control
Manages production plans, line capacity, shifts, and operation scheduling to increase productivity and reduce downtime.
2. BOM and Work Order Management
Defines product structures, BOM versioning, work instructions, and engineering change management for different models and trims.
3. CKD Kit and Procurement Management
Manages CKD kits, inbound inspections, discrepancy logging, shortages, and approved substitutions.
4. Assembly Line and Station Control
Records station operations, monitors assembly progress, controls workflows, and tracks vehicle status on the line.
5. VIN Tracking and Parts Traceability
Tracks each vehicle from line start to release, records critical part serials, and enables full Track & Trace.
6. Quality Control and NCR Management
Executes QC checklists, records non-conformances, manages rework, and approves final quality release.
7. Inventory and Material Consumption
Controls stock levels, reserves inventory for production, records actual consumption, and reconciles warehouse/line variances.
8. Downtime, Scrap, and Rework Management
Logs downtime events, scrap and defect causes, and supports continuous improvement through analysis.
9. Reporting and Management Dashboards
Real-time dashboards for production, quality, OEE, productivity, and key performance indicators (KPIs).
10. Integration and Web Services
Connects to finance, procurement, inventory, HR, and other systems via API/web services.
Frequently asked questions about Vehicle production and assembly software
Clear answers about capabilities, integration and implementation of this solution.
Does the system support CKD, SKD and CBU operations?
Yes. Supply, assembly, quality and traceability workflows can be configured for each production model.
How is each vehicle traced on the line?
VIN and production identifiers connect every vehicle to stations, tests, consumed parts, quality records and rework history.
Can vehicle production and assembly software be customized?
Yes. Workflows, forms, permissions, reports and integrations are configured around the organization’s approved processes.
How is implementation planned?
Implementation starts with process discovery and scope definition, followed by configuration, integration, data migration, user training and phased rollout.
How can we request a demo and project estimate?
Submit a consultation request with your company size, locations and priority processes. SidarSoft will review the scope and arrange a focused demonstration.
Get a free consultation and discover how the right software can transform your operations.
